Predicting Performance of a Thermal Shield of a Spacecraft in a High-temperature Gas Flow
Source: By:Lyudmila Ivanovna Gracheva
DOI: https://doi.org/10.30564/jmer.v2i1.763
Abstract:A fundamental understanding of the mechanism of material interaction with a medium is based on correspondence between experimental studies and actual operating conditions of a given model or a structure. The study of performance of thermal shield structures was based on computations brought about considering physical properties of materials obtained under conditions simulating re-entry of a spacecraft into the atmosphere. A thermal shield consisted of a layered type shell, made of fiber glass with phenol-phormaldehide matrix. The mechanical and the thermo-physical properties were studied as a function of temperature. A thermal-stressed state of a cylindrical shield subjected to action of a high-temperature gas flow, is defined based on solving a 3D problem simultaneously using equations of theory of elasticity, thermal conductivity, and numerical analysis. The results showed that the largest compression stresses in a thermal shield shell made of fiberglass are concentrated at the vicinity of the surface being heated, and are not larger than the strength limit of the material under a given temperature.
References:[1] Shuttle Board Backing Tiles Theory, AP, 2003. [2] Dvernyakov, C. S.. Kinetics of High Temperature Damage of Materials, Kiev, Naukova Dumka, 1981, 152 ( in Russian). [3] Adams, D.. Use of Carbon Plastics in the USA Airspace Industry. In: Fitzer, E., Ed. Carbon Threads and Carbon Composites, Mir, Moscow, 1988, 236-237. [4] Gracheva, L.I., Borisenko, V.A.. Influence of Filler Wind Angle on Strength of Heat-Proof Shells from Carbon-Carbon Composite Materials. Proceedings 19-th International Congress on Instrumentation and Aerospace Simulation Facilities, Cleveland, NASA Glenn Research Center, 2001, 27-30: 144-148. [5] Meleshko, A,I., Polovnikov, C.P. Carbon, Carbon Fillers, Carbon Composites. Мoscow, Science Press, 2007, 194 (in Russian). [6] Kostikov, V.I., Varenkov, A.N.. Super High Temperature Composite Materials, Мoscow, Intermet Engineering, 2003, 560 (in Russian). [7] Borisenko, V.A., Gracheva, L.I., Pankratova, N.D. Methods of Investigation of Composite Materials Thermal Deformation by Optical Dilatometers. In: Recent Advances in Experimental Mechanics, Conference Proceedings, Rotterdam; Balkema, Brookfield, II, 1994: 837-841. [8] Gracheva, L.I. Thermal Deformation and Capacity for Work of Heat Proof Materials, Kiev, Naukova Dumka, 2006, 294 (in Russian). [9] Borisenko, V.A., Gracheva, L. I., Vengzhen, V. V., Ruban, V. V. Computations of Strength and Testing of Technical Products. Method of Determining the Temperature Coefficient of Linear Expansion of a Composite Material in Three Mutually Orthogonal Directions. State Standard 2308-93, State Standard of Ukraine, 1994, 30 (in Russian) [10] Marasin, B. V., Ruban, V. V., Gracheva, L. I., et al. Photo-Recording System to Measure Object Deformations, Patent Application 998858 (USSR), 1983, Bulletin 7. [11] Marasin, B.V., Ruban, V. V., Gracheva, L. I., et. al. Setup for Dilatometric Testing at High Temperatures. Patent Application 1656428 (USSR), 1991, Bulletin 22. [12] Marasin, B. V., Gracheva, L.I., Fot, N. A., et al. Automatization of Measurements of Temperature Coefficient of Linear Expansion of Composite Polymer Materials, Izmeritel’naya Technika, 1986, 9: 30-32 (in Russian). [13] Handbook of Fillers and Reinforcements for Plastics, Katz, H. S. Contributor, Publisher, 1981, 736. [14] Kelly, A. High Strength Materials, Мoscow, Мir, 1976, 262. [15] Samsonov, B. A., Butyugin, V. K., Sigaryov, A. M. Study of Density Changes of Carbonization Products of Some Polymers. Structural Materials Based on Graphite, 1972: 106- 111 (in Russian). [16] Delmdahl, R. Ultraviolet Laser Cleaning of Carbon Fiber Composites. Powder Metallurgy, 2016, 1(2): 3-8. [17] Gracheva, L.I. Methods to Study Temperature Coefficients of Linear Expansion of Fiberglass in a Wide Temperature and Heating Range. Thermophysical Properties of Matter, Proceedings of the VIII Conference on Thermophysical Properties of Matter, Novosibirsk, 1989: 234-240 (in Russian). [18] Gracheva, L., Kharchenko, V. Deformation of Thermal Protection Coatings From Glass-Fiber Reinforced Plastic Under Conditions Simulating a Spacecraft Reentry. Proceedings of the 1st International Conference on Atmospheric Reentry Systems of Missions and Vehicles (ARA Days), Arcachon, France, 2006: 77-78. [19] Kiselyov, B. A., Stepanov, V. N.. Shrinkage of Fiberglass Based on a Quartz-Type Cloth and Binder K-9, Plastics, 1, 1966: 63-63 (in Russian). [20] Pankratova, N. D., Gracheva, L. I. A System Approach to Estimation of Thermal Stressed State of Thermal Shield of a Descending Spacecraft in Dense Layers of the Atmosphere. Journal of Control Problems and Informatics, 2009, 3: 119-127. [21] Grigorenko, Ya. I., Vasilenko, A. T. Theory of Shells with Variable Stiffness, Kiev, Naukova Dumka. In: Methods of Shell Design in 1981, 5 (4) (in Russian) [22] Becker, W. Available Theories for an Analysis of Stresses and Assessment of Strength of Laminate Structures, MCM, 2014, 5: 759-779. [23] Savchenko, V.G., Babeshko, M.E. Thermostress State of Layered Bodies of Revolution with Allowance for the Damage of Materials under Deformation. Applied Mechanics, 2018, 54 (3): 50-70. [24] Pankratova, N.D., Gracheva, L.I. Thermal Stresses in Constructive Shell Elements from Carbon-Carbon Composite Materials. Thermal Stresses’03: Proceedings of the 5-th International Congress On Thermal Stresses and Related Topics (TS-2003), Blacksburg, VA, 2003, 2, TA-10-4.1-4.4. [25] Grigorenko, Ya.M., Grigorenko, A.Ya., Zakhariichenko, L.I. Analysis of Effect of Geometrical Parameters of Elliptic Cylindrical Shells of Variable Thickness on Their Stress-Strain State. Applied Mechanics, 2018, 54 (2): 42-50.