The Basic Layout of a Denim Textile Industry: A Basic Review
Source: By:Author(s)
DOI: https://doi.org/10.30564/jmser.v5i1.4068
Abstract:Denim was produced in the city of Nîmes in France and was originally called the serge de Nîmes. The word denim is an English colloquialism of the French term: “denim.” Day by day Bangladesh denim sector very much developed and helps to increase productivity. Bangladesh have seen a significant increase in investing in denim fabric manufacturing, increasing the country’s production performance by reducing fabric dependence on imports. It is important due to its aspects of durability, and not easily torn which benefited physical laborers much. The government also plays a vital role in denim textile industry. This paper shows different section of denim textile industry such as: sewing section, cutting section, washing, IE and finishing department. The main aim of this paper is how to role all the section of denim textile industry. Textile education is insufficient without industry attachment, which bridges the gap between theoretical and practical aspects and acclimates students to the industrial world. We can gain about theoretical development on an industrial level from this attachment. We can understand more about the machines used in various departments, their technical specifications, characteristics, operating system, and so on, and we believe that without this type of industrial connection, it is impossible to obtain industry-based information about textile engineering adequately. The Industrial Attachment on Denim Manufacturing Technology was used to organize this study (sewing section, cutting, IE, washing section, CAD Section, and finishing department. Various operating procedures for the production of denim in the industry are presented in this paper. The technique and process of several procedures and processes are presented here such as machine specifications, manpower, maintenance, layout of the different section, dye processes and wet processes.
References:[1] Halim, M.A., Islam, T., Apr. 2021. Washing Defects and Remedial actions of Denim Garments and Statistical Review of Denim Sectors in Emerging Economy. Manag. Sci. Eng. 4(1). DOI: https://doi.org/10.30564/jmser.v4i1.2941. [2] Paul, R., Jan. 2015. Denim and jeans: An overview. Denim Manuf. Finish. Appl. pp. 1-11. DOI: https://doi.org/10.1016/B978-0-85709-843- 6.00001-9. [3] Khan, M.R., et al., 2011.Effect of Bleach Wash on the Physical and Mechanical Properties of Denim Garments. International Conference on Mechanical Engineering.Vol. 3.pp. 18-20. [4] Bangladeshi denim leads the global market in 2020. https://www.textiletoday.com.bd/bangladeshi-denim-leads-global-market-2020/ (Accessed Nov. 04, 2021). [5] Challenges and opportunities of Bangladesh denim industry. https://www.textiletoday.com.bd/challenges-opportunities-bangladesh-denim-industry/ (Accessed Nov. 04, 2021). [6] Shasha Denims Ltd. | Textile Today. https://www. textiletoday.com.bd/topics/shasha-denims-ltd/ (Accessed Nov. 04, 2021). [7] The Chittagong University, 2018. Faculty of Business Administration, vol. 33. [8] Flow Chart of Fabric Inventory System in Garments Industry - Textile Flowchart. https://www.textileflowchart.com/2015/05/flow-chart-of-fabric-inventory-system-in-garments-industry.html (Accessed Nov. 04, 2021). [9] Hosen, F., et al. Assessment and Evaluation of the Production Merchandising of a Denim Pant. DOI: https://doi.org/10.34104/ajeit.020.0910100. [10] Types of Samples in Garment Industry - Online Textile Academy. https://www.onlinetextileacademy. com/types-samples-garment-industry/ (Accessed Nov. 04, 2021). [11] Cutting Section in Apparel Industry | Cutting Room Terminology | Textile Study Center,” https://textilestudycenter.com/, Accessed: Nov. 04, 2021. [Online]. Available: https://textilestudycenter.com/cutting-section-in-apparel-industry-cutting-room-terminology/. [12] Functions of Cutting Department in Garment Industry. https://www.onlineclothingstudy.com/2015/10/ functions-of-cutting-department-in.html (Accessed Nov. 07, 2021). [13] Profile, S.E.E., May, 2015. Apparel Analysis for Layout Planning in Sewing Section. [14] Sewing Section Inspection in Garments | Textile Merchandising. http://textilemerchandising.com/sewing-section-inspection-garments/ (Accessed Nov. 05, 2021). [15] Giachet, F.T., Vineis, C., Sanchez Ramirez, D.O., Carletto, R.A., Varesano, A., Mazzuchetti, G., May 2017. Reversible and washing resistant textile-based optical pH sensors by dyeing fabrics with curcuma. Fibers Polym. 18(4), 720-730. DOI: https://doi.org/10.1007/S12221-017-6757-Z. [16] Different Types of Garments Wash | Textile Merchandising. http://textilemerchandising.com/differenttypes-of-garments-wash/ (Accessed Nov. 05, 2021). [17] Garments Washing | The objects of Garment Washing - Textile Storage. http://textilestorage.blogspot. com/2015/03/garments-washing-objects-of-garment. html (Accessed Nov. 07, 2021). [18] Garment Washing | Process Flow Chart of Garments Washing - Garments Merchandising. https:// garmentsmerchandising.com/process-flow-chart-ofgarments-washing/ (Accessed Nov. 07, 2021). [19] Dell, 2013. C1082083313, Int. J. Innov. Technol. Explor. Eng. no. 33, pp. 2278-3075. [20] Wamanrao Chandurkar, P., Vijay Kakde, M., 2021. Improve the Productivity with help of Industrial Engineering Techniques Terry Fabric Manufacturing View project Influence of sewing parameters on seam performanse of a garment. View project,” Accessed: Nov. 06. [Online]. Available: https://www.researchgate.net/publication/284506085. [21] Industrial Engineering | Flow Chart of Industrial Engineering (IE) - Garments Merchandising.” https://garmentsmerchandising.com/ process-flow-chart-of-industrial-engineering-ie/ (Accessed Nov. 07, 2021). [22] Functions of Finishing Department in Garment Industry. https://www.onlineclothingstudy.com/2015/10/ functions-of-finishing-department-in.html (Accessed Nov. 06, 2021). [23] IE in Apparel Manufacturing-7: Machinery and Manpower Planning - Apparel Resources. https:// apparelresources.com/business-news/manufacturing/ industrial-engineering-in-apparel-manufacturing-vii/ (Accessed Nov. 06, 2021). [24] Sadik, M.S. Faculty of Engineering Department of Textile Engineering Course Title: Industrial Attachment Course Code: TE 418 Section : A Submitted By. [25] How to Determine Machines Requirement for a New Factory? https://www.onlineclothingstudy. com/2012/08/how-to-determine-machines-requirement.html (Accessed Nov. 06, 2021). [26] Textile Raw Material and Its Importance in Textile Manufacturing. https://textilelearner.net/textile-raw-material/ (Accessed Nov. 06, 2021). [27] Types of Denim Fabric Used in Garments Manufacturing - Garments Merchandising. https:// garmentsmerchandising.com/types-of-denim-fabric-used-in-garments-manufacturing/ (Accessed Nov. 06, 2021). [28] Denim Fabrics - properties and types - Textile School. https://www.textileschool.com/298/denim-fabrics/ (Accessed Nov. 06, 2021). [29] Types of Buttons Used in Garments | Textile Merchandising. https://textilemerchandising.com/typesbuttons-used-garments/ (Accessed Nov. 06, 2021). [30] Different Types of Buttons Used in Garments - Textile Learner. https://textilelearner.net/different-typesof-buttons-used-in-garments/ (Accessed Nov. 06, 2021). [31] How To Calculate Button Size By Ligne | Decorative Zips and Fashion Trend. https://www.sbs-zipper.com/ blog/how-to-calculate-button-size-by-ligne/ (Accessed Nov. 06, 2021). [32] General Classification of Zipper | Textile Merchandising. https://textilemerchandising.com/general-classification-of-zipper/ (Accessed Nov. 06, 2021). [33] Structure of a Zipper / YKK Fastening Products Group. https://www.ykkfastening.com/products/zipper/s_zipper.html (Accessed Nov. 06, 2021). [34] Pakistan Textile Journal. January-2010 - Apparel & Knitwear-World recession and the impact. http:// www.ptj.com.pk/Web-2010/01-10/Sumit-Mandal. htm (Accessed Nov. 06, 2021). [35] List of Sewing Thread Used in Garment Manufacturing - Garments Merchandising. https://garmentsmerchandising.com/list-of-sewing-thread-used-ingarment-manufacturing/ (Accessed Nov. 06, 2021). [36] Santos-Roldán, L., Palacios-Florencio, B., Berbel-Pineda, J.M., Apr. 2020. The textile products labelling analysis and requirements. Fash. Text. 7(1), 1-24. DOI: https://doi.org/10.1186/S40691-019-0202-4. [37] Classification of Label in Textile., Functions and Importance. https://leartex.com/classification-of-label-in-textile/ (Accessed Nov. 07, 2021). [38] Hasan, K.M.F., Arjun, D., Hiranmayee, J., Farheen, M.N. Related papers Midpat t ern-150612153323- lva1-app6891 T haraka Rat hnaweera Pat abendige Effect ive Mechanical and Chemical Washing Process in Garment Indust ries Technology of Industrial Denim Washing: Review. [39] Khalil, E., 2015. Sustainable and Ecological Finishing Technology for Denim Jeans Related papers Technology of Indust rial Denim Washing: Review TJPRC Publicat ion Invest igat ion of t he Influence of Pot assium Permanganat e on Denim Jeans Processing During Acid Sustainable and Ecological Finishing Technology for Denim Jeans. [40] Hawlader, M.R., Hossain, M.R., Jan. 2019. Effect of Dry Wash on Denim Garments. Accessed: Nov. 07, 2021. [Online]. Available: dspace.daffodilvarsity.edu. bd:8080/handle/123456789/2978. [41] Hamard, E., Cazacliu, B., Razakamanantsoa, A., Morel, J.C., Sep. 2016. Cob, a vernacular earth construction process in the context of modern sustainable building, Build. Environ. 106, 103-119. DOI: https://doi.org/10.1016/J.BUILDENV.2016.06.009. [42] 2.2. METHODS 2.2.1. Application process of Potassium per. [43] Sarkar, J., Rashaduzzaman, M., 2014. Laser Fading Technology: Facts and Opportunities Surface Treatment by Garments Washing View project Influence of Industrial Garments Washing on Different Garments View project The Curator Of Technology-GROOV NZ | High-Tech Gadgets Laser fading technology: facts and opportunities. Accessed: Nov. 07, 2021. [Online]. Available: https://www.researchgate.net/ publication/348960038. [44] Rana, M.S., 2020. Study on Different Types of Washing Effect on Denim Garments. Accessed: Nov. 07, 2021. [Online]. Available: dspace.daffodilvarsity.edu.bd:8080/handle/123456789/6238. [45] Kan, C.W., Jan. 2015. Washing techniques for denim jeans,” Denim Manuf. Finish. Appl. pp. 313-356. DOI: https://doi.org/10.1016/B978-0-85709-843- 6.00011-1. [46] Hossain, M.A., NazmusSalahin, M., Apr. 2019. Investigation on the defects found in washed woven garments. Accessed: Nov. 07, 2021. [Online]. Available: dspace.daffodilvarsity.edu.bd:8080/handle/123456789/3657. [47] Periyasamy, A.P., Venkatesan, H., Feb. 2019. Eco-materials in textile finishing. Handb. Ecomater. 3, 1461-1482. DOI: https://doi.org/10.1007/978-3-319-68255-6_55. [48] Venkatraman, P.D., Liauw, C.M., Apr. 2019. Use of a carbon dioxide laser for environmentally beneficial generation of distressed/faded effects on indigo dyed denim fabric: Evaluation of colour change, fibre morphology, degradation and textile properties. Opt. Laser Technol. 111, 701-713. DOI: https://doi.org/10.1016/J.OPTLASTEC.2018.09.004. [49] Denim Wet Process | Enzyme Wash | Textile Study Center, https://textilestudycenter.com/, Accessed: Nov. 07, 2021. [Online]. Available: https://textilestudycenter.com/denim-wet-process-enzyme-wash/. [50] Kan, C.W., Lam, C.F., Chan, C.K., Ng, S.P., Feb. 2014. Using atmospheric pressure plasma treatment for treating grey cotton fabric. Carbohydr. Polym. 102(1), 167-173. DOI: https://doi.org/10.1016/J.CARBPOL.2013.11.015. [51] Types of stone wash & their effects on the denim fabric | Processing, Dyeing & Finishing | Features | The ITJ. https://indiantextilejournal.com/articles/fadetails.asp?id=2683 (Accessed Nov. 07, 2021). [52] Alam, S.S., May 2021. An explanation of bleach wash on denim cotton fabrics,” J. Text. Eng. Fash. Technol. 7(3), 87-90. DOI: https://doi.org/10.15406/JTEFT.2021.07.00272. [53] Enzyme washing | Flow chart of Enzyme wash | How to apply Enzyme washing technique in a Washing Plant - Textiles Scholars - The Home Of Textile Learners. https://textilesscholars.blogspot. com/2019/05/enzyme-washing-flow-chart-of-enzyme.html (Accessed Nov. 07, 2021). [54] Different Types of Acid Wash Operation against Some Specific Buyer Order. https://www.textileblog. com/different-types-of-acid-wash-operation/ (Accessed Nov. 07, 2021). [55] Ben Fraj, A., Jaouachi, B., Dec. 2021. Effects of ozone treatment on denim garment properties. Color. Technol. 137(6), 678-688. DOI: https://doi.org/10.1111/COTE.12568.