The Influence of Friction Time on the Joint Interface and Mechanical Properties in Dissimilar Friction Welds

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DOI: https://doi.org/10.30564/jmmr.v5i1.4209

Abstract:
The welding of dissimilar materials is one of the challenging issues in the
fabrication industry to obtain required quality welds using fusion welding
methods. However, some processes recently improved interface bonding
with low joint strength. Unfortunately, the major intermetallic compounds
could not alleviate from the joint interface. Alternatively, solid-state
welding methods revealed fewer intermetallics at the joint interface for
dissimilar material welds. Among them, friction welding was chosen to join
incompatible materials with the necessary properties successfully. Friction
time is a critical parameter for obtaining strong welds through friction
welding, apart from friction pressure, forging pressure, forging time, and
rotational speed. Variability of friction time can change the strength of
friction by changing mechanical properties such as tensile strength. This
change of tensile strength is typically influenced by the intermixing region,
dependent on friction time. In this experiment, carbon steel and stainless
steel have been friction welded to test the impact of friction time on the
joint interface where the substrate’s faying surface meets. This interface
consists of the intermixing region of the two materials on which the friction
welding is performed. The results showed an interesting variation in tensile
strength, with varying friction time. The width of the intermixing zone
increased gradually with friction time until and decreased with the further
increasing. The strength of the welds obtained was the highest of 730 MPa
at a friction time of 4 s and fell as friction time’s increased value after 4 s.
References:

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